GE IC698CPE010 – Control Processor Module

Technical Specifications

• Processor & Memory:
  • CPU: 300 MHz Intel Celeron microprocessor with floating-point arithmetic support for advanced control algorithms .
  • Memory:
    • 10 MB battery-backed RAM: Stores runtime data and user programs with 5-year retention at 20°C .
    • 10 MB non-volatile flash memory: Preserves firmware and configuration data without external power .
• Power Requirements:
  • Input Voltage: +5 VDC (3.2 A nominal), +12 VDC (0.042 A nominal), -12 VDC (0.008 A nominal) with reverse polarity protection .
  • Power Consumption: ≤20 W at full load .
• Communication Interfaces:
  • Ethernet: 2 × 10/100 Mbps auto-negotiating ports (RJ45) supporting TCP/IP, Modbus TCP, and Ethernet Global Data (EGD) .
  • Serial Ports: 3 × RS-232/RS-485 ports supporting Modbus RTU, SNP (Serial Network Protocol), and Serial I/O .
  • Protocol Support: MODBUS RTU/ASCII, DNP3, and custom serial protocols via user-configurable drivers .
• Physical Attributes:
  • Dimensions: 4.4 cm (H) × 29.2 cm (W) × 19.1 cm (D) (1.73″ × 11.5″ × 7.52″) .
  • Weight: 0.6 kg (1.32 lb) with compact DIN rail or rack-mountable design .
  • Environmental Ratings:
    • Temperature: 0°C to +50°C (+32°F to +122°F) standard; +60°C (+140°F) with optional fan tray .
    • Humidity: 5–95% non-condensing (IEC 60068-2-30) .
    • Shock/Vibration: Compliant with IEC 60068-2-6 (5–500 Hz, 0.5 g) for industrial stability .
  • Certifications: CE, ISO 9001, and RoHS compliance for global deployments .

Functional Features

1. Programming & Logic Control:
   • IEC 61131-3 Compliance: Supports ladder diagram, structured text, function block diagram, and C programming for flexible application development .
   • Real-Time Execution: Boolean logic execution at 0.195 ms per 1,000 contacts/coils with deterministic cycle times .
   • Symbolic Programming: Auto-located variables simplify complex system integration with intuitive tag management .
2. Advanced Diagnostics:
   • Self-Test Capabilities: Continuous monitoring of CPU, memory, and communication links with LED status indicators .
   • Event Logging: Stores 512 timestamped events (1 ms resolution) for root-cause analysis .
   • Web-Based Interface: Built-in web server enables remote configuration, data trending, and firmware updates via HTTPS .
3. Scalability & Redundancy:
   • VME64 Backplane: Supports up to 16 I/O modules per rack with hot-swap capability for maintenance-free operation .
   • Controller Redundancy: Dual CPU synchronization via dedicated Ethernet port ensures seamless failover in critical applications .
   • Power Redundancy: Dual 24 VDC inputs with automatic failover for uninterrupted operation .
4. Industrial Communication:
   • Ethernet Features:
     • Media Redundancy Protocol (MRP): Provides <20 ms recovery in ring topologies .
     • OPC UA Server: Integrates with enterprise systems for IIoT analytics .
   • Serial Flexibility: Configurable baud rates (1200–115200 bps) for legacy device integration .
5. Safety & Security:
   • Password Protection: Restricts unauthorized access to configuration data and firmware updates .
   • Cybersecurity: TLS-encrypted communication and role-based access control (RBAC) .
   • Fail-Safe Design: Hardwired emergency stop (ESTOP) interface for safety-critical processes .

Application Scenarios

1. Manufacturing & Process Automation:
   • Assembly Lines: Controls robotics, conveyors, and quality inspection systems in automotive and electronics plants .
   • Packaging Systems: Manages filling, capping, and labeling machines in food and beverage facilities .
2. Power Generation:
   • Renewable Energy: Supervises wind turbine pitch control and solar inverter synchronization .
   • Thermal Power Plants: Optimizes boiler combustion and steam turbine auxiliary systems .
3. Oil & Gas:
   • Refineries: Monitors distillation columns and pump stations with predictive maintenance analytics .
   • Offshore Platforms: Controls subsea wellheads and safety systems in harsh marine environments .
4. Water/Wastewater:
   • Treatment Plants: Manages pump scheduling, chemical dosing, and SCADA integration .
   • Desalination: Ensures stable operation of reverse osmosis (RO) membranes and brine management .
5. Mining & Metals:
   • Material Handling: Controls conveyor belts, crushers, and slurry pumps in mineral processing .
   • Smelting: Regulates furnace temperature and electrode positioning in aluminum production .

Typical System Integration

• Hardware:
  • RX7i Rack: Supports VME64 backplane with power supply module (e.g., IC698PWR001) .
  • I/O Modules: Digital (IC698DEB001), analog (IC698AEB001), and specialty modules (e.g., motion control) .
• Software:
  • Proficy Machine Edition: Comprehensive development suite for programming, simulation, and diagnostics .
  • Cimplicity HMI: Graphical dashboard for real-time process visualization and alarm management .
• Communication Network:
  • Ethernet Ring: MRP-enabled switches (e.g., GE IC698CHS001) for redundant data transfer .
  • OPC UA Gateway: Bridges OT and IT networks for enterprise-level analytics .