ABB REF543KB127AAAA

Technical Specifications

  • Voltage Range:
    • Rated primary voltage: 10–35 kV (compatible with standard MV networks) .
    • Secondary voltage input: 100 V (via voltage transformers) .
  • Current Range:
    • Rated primary current: 100–4000 A (adjustable via current transformers) .
    • Secondary current input: 1 A or 5 A .
Category:
Description
  • Accuracy:
    • Measurement accuracy: ±0.2% for voltage/current; ±0.5% for power/energy .
    • Protection accuracy: ±5% for overcurrent/earth fault settings .
  • Physical Parameters:
    • Dimensions: 210 mm × 175 mm × 125 mm (W×H×D), DIN rail mountable .
    • Weight: 2.8 kg (6.17 lb) .
  • Environmental Ratings:
    • Protection: IP54 (dust and water splash protection) for indoor use .
    • Temperature: Operating range of -25°C to +70°C (-13°F to +158°F) .
    • Vibration Resistance: Compliant with IEC 60068-2-6 (10–500 Hz, 2 g) for industrial environments .
  • Power Supply:
    • 85–264 V AC/DC (auto-ranging) with <5 W power consumption .
    • Built-in 48-hour capacitor backup for critical operations during power outages .

Functional Features

  1. Comprehensive Protection Suite:
    • Overcurrent Protection:
      • Instantaneous overcurrent (50), definite-time overcurrent (51), and earth fault (50N/51N) functions .
      • Support for extremely inverse, very inverse, and standard inverse characteristics .
    • Distance Protection:
      • Three-zone impedance protection with fault location accuracy ±2% of line length .
    • Motor Protection:
      • Thermal overload (49), locked rotor, and unbalance protection for asynchronous motors up to 10 MW .
    • Capacitor Bank Protection:
      • Inrush current limitation and harmonic filtering for reactive power compensation systems .
  2. Advanced Control & Monitoring:
    • PLC Functions:
      • 25 binary inputs (24 V DC) and 18 binary outputs (230 V AC/30 V DC) for automation sequences .
      • Support for IEC 61131-3 programming (LD/FBD/ST) for custom logic .
    • Condition Monitoring:
      • Real-time analysis of power quality (THD, harmonics, voltage dips) .
      • Switchgear health monitoring via contact wear detection .
  3. Communication Capabilities:
    • Protocols:
      • IEC 61850 (via SPA-ZC 400 adapter), PROFIBUS DP V1 (via SPA-ZC 302), DNP 3.0, Modbus RTU/ASCII .
      • LON bus and SPA bus for substation-level integration .
    • Data Exchange:
      • 100 Mbps Ethernet port for high-speed SCADA/EMS connectivity .
      • Optical RS-232 port for local configuration and firmware updates .
  4. Human-Machine Interface (HMI):
    • 4.3-inch color TFT display with configurable mimic diagram and touch-sensitive navigation .
    • Local control panel with 8 function keys for quick access to settings and diagnostics .

Application Scenarios

The REF543KB127AAAA is widely deployed in MV distribution networks and industrial power systems:

 

  1. Power Distribution:
    • Feeder protection and control in utility substations (11–35 kV) .
    • Fault location and sectionalization for smart grid applications .
  2. Industrial Processes:
    • Motor control centers (MCCs) in manufacturing plants (e.g., automotive, chemical) .
    • Load shedding and power quality management in mining and steel mills .
  3. Renewable Energy Integration:
    • Protection for solar PV inverters and wind turbine grid connections .
    • Voltage/reactive power control for microgrids .
  4. Transportation Infrastructure:
    • Railway traction power supply systems (25 kV AC) .
    • Tunnel ventilation and lighting control in metro networks .

Functional Architecture

  • Hardware:
    • Dual-core processor (300 MHz) for real-time data processing .
    • Redundant communication buses (Ethernet/RS-485) for high availability .
  • Software:
    • ABB Control Builder for parameter configuration and disturbance analysis .
    • Built-in disturbance recorder (100 events with 10 cycles/cycle resolution) .

Safety & Compliance

  • Certifications: CE, UL, and IEC 61000-6-2/6-4 for EMC immunity .
  • Cybersecurity:
    • AES-128 encryption for data communication .
    • Role-based access control (RBAC) via user passwords .

Typical Configuration Example

  • Power System: 20 kV MV substation with 12 feeders .
  • Functions Enabled:
    • Overcurrent protection with 50/51 elements .
    • Auto-reclosing (5 shots) with voltage supervision .
    • Integration with IEC 61850-based substation automation system .
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